Six Gotoh Vintage Kluson Tuners for Telecaster.
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The finish on the neck and headstock made the holes for the tuner bushings too small.
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You can see the neck resting in the neck holder on the guitar workstation.
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Top view of headstock.
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The sanding continues…
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More angles of the sanding process.
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More angles of the sanding process.
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More angles of the sanding process.
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More angles of the sanding process.
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Test fitting a tuner bushing.
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Test fitting a tuner bushing.
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Using a hand clamp to gently "coax" the bushing into place with the clamp.
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After using the clamp ever so slightly I realized I needed to sand the opening wider.
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Using the clamp again.
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Another view of the clamp.
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The first tuner bushing installed - 5 to go.
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The last bushing yet to be seated completely.
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Another view of the last bushing before final seating.
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The 6 tuner bushings installed.
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The 6 tuner bushings installed.
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The back of the headstock with the 6 tuner bushings installed.
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I had to devise a way to orient all of the tuning machines in a straight line.
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Next I tried to use a wood shim as a guide…
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Trying to make the wood shim guide work…
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Trying to make the wood shim guide work…
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One of my eureka moments…
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Clamping the metal ruler and the wooden shim.
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Another view of clamping the ruler and shim.
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The front of the headstock.
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The final clamping positions to hold and align the tuning machines.
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A top view of the clamps - looks like surgery…
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Here is where I had some fun…
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My repair efforts.
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Some dowels, wooden toothpicks and wood glue fixed the holes.
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I was fortunate that the tuners covered the two holes.
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I finally found the screws at Guitar Parts Resources.
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The tuners installed…but look closer…
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Try to see the hole fix in this close-up…best I could do.
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Back of the headstock - tuners installed.
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Another back of the head stock shot.
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Tuners installed - close-up of headstock front.
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Finally - all 6 tuners installed…and all holes repaired.
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